Best Practices for Teflon Belt Maintenance: Tips for Prolonging Belt Life
Due to its greater durability than rubber belts, Teflon belts are utilised in a variety of industries and are highly popular in the industrial belt market. Teflon belt offers good heat and abrasion resistance. Despite all of these benefits, Teflon Belts require upkeep. Teflon Belts ought to undergo routine cleaning and inspection.
Listed below are all the reasons why Teflon Belts wear out, how to clean them, and how to examine them:
Teflon Conveyor Belt Common Issues.
Teflon belts are a crucial component of any production process, but if they aren’t functioning properly, they may be frustrating. Conveyor belts made of Teflon are particularly prone to issues because of how smooth and slippery the material is. These are a few of the most typical Teflon conveyor belt issues frequently encountered.
How to fix the typical Teflon Belt issues:
1. Sliding and slipping
You made the incorrect Teflon conveyor belt selection if your conveyor belt is sliding and slipping. This issue exists with Fibreglass Fabric Premium Series. PTFE Coated Fibreglass Industrial or a unique one with a unique design are also options. Although this series has less PTFE than premium, nevertheless, enough friction is accounted for by Teflon belt manufacturers.
2. Spinning wheels
The conveyor belt is probably overly slick if it is causing your conveyor system’s wheels to spin. Make sure there is enough friction on the bottom area that touches the wheels. It is suggested that products such as Teflon clothing that is only coated on one side be considered. To ensure the belt does not slip on the wheels, touch the wheels with the rough side while using the smooth side instead.
3. Wrinkling and buckling
Your Teflon conveyor belt is possibly buckling or wrinkled because you overstressed the equipment. A type of material called PTFE will contract and expand when the temperature changes. Therefore, excessive tension, particularly at high temperatures, will cause the belt to expand, and when the belt is cooled down, the belt will contract and develop creases. Simply reduce it, and the issue ought to be resolved. Ordering a customised one is another option for wrinkles. The manufacturers will alter the PTFE content and coating while also altering the source material for the glass fibre.
4. Clarifying
If the belt is brand new yet malfunctions, you should have chosen a stronger Teflon instead of the weaker one. To prevent the problem of breaking down, we can aid by gaining several advantages. Alternatively, if the belt has been in use for a while, look to see if the Polyurethane cord coating has worn off completely. Perhaps it’s time to switch to a new one.
5. Melting
The temperature is too high if your Teflon conveyor belt is melting; the extreme temperature is 360 degrees, while the continuous working temperature is around 260 degrees.
How to care for the Teflon belt?
It’s crucial to keep a PTFE conveyor belt free of debris when it comes to maintenance. Regularly checking the belt for wear or damage is also essential. Included here are a few insightful words of wisdom from the experts:
1. Materials that need to be transported at high temperatures work best on a Teflon conveyor belt. To prevent the rollers from rotating and the material from leaking out when using the Teflon conveyer belt to move materials, make sure the material is not in contact with them.
2. Conveyor belt selection must be prudent. Conveyor belts of multiple sorts, models, and specifications cannot be used together.
3. Teflon conveyor belts that are damaged must be repaired before the gap widens excessively.
4. Regular maintenance extends a Teflon belt’s useful life and guarantees that the coating will remain strong and adhere to the belt for extended periods of time.
5. You should correct Teflon conveyor belt irregularities right away.
You must ensure you are following the appropriate procedures to guarantee that your conveyor belt is in the optimum shape. If not, you risk having a belt with a reduced lifespan. It is advisable to follow a proper maintenance process and immediately change your PTFE conveyor belt if worn out. Check out high-quality conveyor belts at Jigna Sales at an affordable price. Regular consultations are available at Jigna Sales experts are pleased to address any queries.